First of all, thank you for buying one of our machines.

 

   We are producing Vibratory Finishing Machines, Vibration applied machines, Precision processing special machines with our accumulated technology ａnd thorough quality systems under our motto that we serve our customers with the best quality products

.

  We would like to introduce, through this manual, how to properly use the machine, to perform its best function in operation that our development ａnd production team have made with their endeavors.

 

  This manual will guide the users to understand the equipment, how to use in the best conditions, how to increase productivity, how to maintain the equipment in the very simple way.

For anything that is not sufficiently described, please feel free to contact our office, then we will supply with further information that we can do.

 

   We hope this equipment will do a good role in your business, Good luck!

 

                     From all the members of Jin Poong B.R. Tech.

 

 

 

1.Warraty period of this equipment is 1 year or 2000 hours whichever comes first. ａnd warranty period of the electrical parts is 6 months.

 

  This is based on the normal operation, operator’s mistake or mishandling of the equipment, excessive operation beyond its capability ａnd failure to maintain on time will release the warranty obligation.

 

2. In any case that the user has changed the machine parts or corrected without any prior agreement, this warranty will be invalid..

 

 PAINTING DURABILITY TESTER MACHINE

              MODEL  :  TC - 15 (SM - 1502)

 

I.  COMPOSITION OF THE EQUIPMENT

1. VIBRATORY TUMBLER

2. SOUND COVER

3. AUTO WATER & COMPOUND SUPPLY SYSTEM

4. CONTROL UNIT

   

II.  SPECIFICATION OF THE EQUIPMENT

   1. VIBRATORY TUMBLER

   Tub interior dimension:  W180mm x L530mm

    In-put area dimension:  W130mm x L530mm

   LINING : Hot pour Polyurethane Casting, Thickness: 15mm

   Motor  : 220V x 1Hp x 3ph x 60Hz. (2 pole)

   Motor R.P.M : 3500

 2. SOUND COVER

   L920mm x W620mm x H900mm+120mm

   Top door with Gas Cylinder

 

3. AUTO WATER & COMPOUND SUPPLY SYSTEM

   Water tank, metered to be 500ml

   Water tank, metered to be 1000ml + addition of Compound 200ml

   Water tank, metered to be 500ml + addition of Compound 20ml

   Compound metering pump 300ml/min, adjusted to supply 200 ml by a timer.

   Compound metering pump 20ml/min, adjusted to supply 20 ml by a timer.

 

III. UTILITY REQUIREMENT

    1 Electrical Power:  220V x 1Ph (20A). 

    2 Tap water:  4L/Hr. (To be linked to the  right side of the  control unit by  8mm hose.)

 

IV. INSTALLATION

 

             Just place on the flat concrete floor without any anchoring.

In case the equipment is not horizontally leveled, the mass in the tumbler can move to a side,

please be careful.

 

             Please link 3 wires from the motor to the U.V.W. terminal in the control box.

             Please link 2 wires from the main source of electrical power to the R.T. terminal in the box.

       

             Please link tap water to the supply valve on the right side of the control box by 8mm hose.

             In case Tap water contains some foreign substance, please install pre-filter before this hose.

             Please link a hose(20mm) from the hose nipple on left side of the control box to the main machine.

             A little longer hose is shipped with machine, please cut it off ａnd adjust depending on

the site allocation

       

.            Please link the discharge valve on the rear side of machine to the laboratory discharge pipe line.

             Please leave the discharge valve always open except for the maintenance.

             A compound container needs to be placed in the room under the control box.

             Please remove the top lid ａnd place the container in the room ａnd put a separate lid pre-drilled

on 3 places, 1 big hole in the center ａnd 2 small holes on the right ａnd left.

             On the center hole, please place a level sensor which emit alarm when there is not enough

compound in the container,

and on the right ａnd left holes ｉnsert 2 hoses that come from the metering pumps.

       

 

V. OPERATION

 

   Supply the control box with power (put the Breaker switch ON, put the disconnect switch ON) and

put the selector switch ON, then you will have light on the Power lamp.

 Fill the vibratory tumbler with media 15L (11.25L of Cone ａnd 3.75L of Pyramid).

 

Put the Mode to Manu ａnd push on Start.

If the mass turns from front to back, the motor direction is correct.

In case it turns in the opposite direction please correct by changing the wire.

 

1.    PREPARATION COURSE

The media contains some flashes ａnd burrs. This course is, prior to the main course of testing, 

to condition the media by tumbling to the right purpose of the testing.

 

                  First of all, put MODE to Manu ａnd push on PRE WATER-1, then 500ml tank will be filled with water.

                  Pls push on only once, if you push on twice it will be stopped.

O                 Once it is full, it will be automatically disconnected. When the water is evacuated, the tank

 is automatically refilled, therefore from next time, there is no need to put to Manu ａnd fill again.

.

             Set the timer 4 hours or 10 hours as required by your company (currently designated to be 10 hours).

             Put Mode to PRE ａnd push on Start then the tumbler will start to run ａnd 2000 ml of water

will be supplied automatically.(4 times of 500ml)

                  At the time of start, 2000ml will be supplied ａnd 500ml will be supplied every 30 min. automatically.

 

  The tank always keeps water 500ml. ａnd supplies when it is required.

 

2. MAIN COURSE OF TESTING

   

This course is to test whether the testing parts are safe or damaged when the media ａnd parts

have rubbed each other in the vibratory tumbler.

       

First of all, put MODE to Manu ａnd push on MAIN Water-1, then water will be ready with 1000ml

in the tank 1, push on MAIN Water-2 then water will be ready with 500ml in the tank 2.

                  Push on Comp-1, then 200ml of compound will be added to 1000ml of water  in the tank-1.

             Push on Comp-2, then 20ml of compound will be added to 500ml of water in the tank-2.

 

              Pls push on only once, if you push on twice it will be stopped.

              Once you have filled for the first time, when the liquid is evacuated, it is made again automatically

therefore there is no need to do manually again.

             Set the timer 1 hour or 2 hours as required by your company.

             Put the MODE to Manu ａnd start the machine, then 1000mml of water ａnd 200ml of compound

will be automatically supplied in the beginning ａnd 500ml of water ａnd 20ml of compound

will be supplied every 30 min.

        

 (Note) When there is not enough compound, you will have Alarm light on the control panel,

please fill the container with compound.

 

       VI. MAINTENANCE

 

             In case the inverter inside the control box repeats to trip, one of the 3 wires from the motor

might have been disconnected by the vibration. Please take out the vibratory tumbler from the

sound proof box ａnd disassemble the drain pipe lines ａnd lift up the tub ａnd check the wires

from the motor. If any of the wires were disconnected, please correct it.

 

In case there is any loud noise from the vibratory tumbler, the bearings on the motor must have

broken, please replace them referring to the assembly drawing of the motor.

 

In case the liquid of water ａnd compound is not supplied well, some foreign substance might have

been stuck in the ball, please clean the valve referring to the separate manual.

 

 In case compound is not well injected from the metering pump, please clean the balls on the

suction ａnd discharge port of the diaphragm pump.

(Referring to the separate manual, pls clean part No. 2,3,4.)

This may happen after long holidays.

 

Please clean the filter that is installed right after the in-put water valve on the right side of

the control box.

 

VII. WARRANTY & FREE REPLACEMENT

   We warrant quality for either 380 days from the date of shipment or 2000 hours of operation,

whichever comes first. In case any part does not work properly, we send replacement part only.